1. Construction
Components
Tools & moulds
Devices
CATIA V5


2. CNC milling
Positive models
Direct tools (metal, plastic)
Foam layer
Two 5-axis milling machines
(Track max. X 5.000 y 4.000, z 2.000)


3. Model construction
Shaping of models and of original
parts – non-destructively
Casting
Manual model construction/free form


4. Mould
Plastic mould
Metal mould
Composite moulds
Cast moulds


5. Laminating
CNC-Cutter
Wet laminate
Prepreg
RTM
Class A technology
Injection process
Wrapping technique


6. Hardening / Curing
Vacuum curing
Furnace curing
4 Autoclaves
(o/ 0,75 m x 2,2 m to 2,4 m x 4,5 m)
Moulding


7. Completion
Cutting (milling/water jet)
Jointing
Assembly
Serial-oriented finishing


8. Controlling
Ultra-modern measuring equipment
Inspection of models
and moulds
Quality control in production